Daren Miles
Burlingame
Summary
Dynamic Staff Mechanical Engineer with a proven track record at Carbon, Inc., achieving an 80% reduction in BOM costs through innovative design solutions. Expert in CAD modeling and systems architecture, I excel in cross-functional collaboration to drive product development and enhance user experience, consistently delivering impactful results.
Overview
12
12
years of professional experience
Work History
Staff Mechanical Engineer
Carbon, Inc.
California
07.2024 - 09.2025
- Developed an innovative cleaning solution for 3D-printed parts, reducing BOM costs and consumables by 80% and 50%.
- Architected the system for the print platform and part loading, enhancing throughput by 200%.
- Spearheaded design parts to ensure a user-friendly loading experience, while minimizing weight and addressing safety requirements.
Product Development Engineering Lead & Manager
New Deal Design
California
03.2022 - 06.2025
- Authored statements of work (SoWs) that secured contracts for two projects.
- Developed system architecture for three complex electromechanical products.
- Conducted feasibility analysis to support industrial ideation for five products.
- Directed firmware and electrical teams to ensure design intent and efficient integration.
- Performed cost estimation and developed bills of materials (BOM).
- Evaluated and managed overseas suppliers to create custom technological solutions.
Product Design Engineer - Mechanical
Multitech Systems/ Smartwave Technologies Inc.
Ontario, Canada
05.2020 - 06.2021
- Designed automated temperature-controlled water dispenser for enhanced user convenience.
- Conducted feasibility analysis and developed innovative solution for patent-pending keg tracking system (CA3173142A1).
- Led detailed design, electronics integration, and production launch of sharps disposal tracking system (US20240105330A1).
- Fabricated fixtures and equipment to streamline production of hand sanitizer dispensers.
Product Design Engineer - Mechanical
Gentherm Canada
Ontario, Canada
10.2016 - 04.2020
- Engineered Wi-Fi enabled line voltage thermostats to enhance connectivity and user experience.
- Designed Bluetooth remote control systems for hearing aids, improving accessibility and functionality.
- Developed injection molded parts using design for manufacturing (DFM) strategies to optimize production.
- Created standardized procedures for stack-up analysis to ensure precision and reliability.
- Represented company in product safety certifications, including UL, CSA, and FCC compliance.
- Constructed enclosures for active suspension controllers, focusing on durability and efficiency.
Product Designer - Mechanical
Omron Automotive
Ontario, Canada
05.2013 - 10.2016
- Engineered two- and four-door power window switches for 2018 Jeep Wrangler.
- Designed memory seat switches for 2017 Honda Odyssey and 2018 Acura RDX.
- Performed finite element analysis on GM ignition switch, enhancing robustness by 150%.
- Developed validation test plans for GM and Honda switches.
- Executed five-phase forensic analysis of test failures to identify root causes and ensure timely production launch.
- Conducted illumination studies in SPEOS and FRED to optimize light pipe performance.
- Created failure analysis documents (DFMEAs) to minimize product failure risks.
Education
Bachelors of Applied Science - Engineering with Honors
University of Toronto
Skills
- CAD modeling and prototyping
- Finite element analysis
- Cost estimation and management
- Systems architecture
- Design validation and user experience
- Cross-functional collaboration
- Failure mode analysis
Timeline
Staff Mechanical Engineer
Carbon, Inc.
07.2024 - 09.2025
Product Development Engineering Lead & Manager
New Deal Design
03.2022 - 06.2025
Product Design Engineer - Mechanical
Multitech Systems/ Smartwave Technologies Inc.
05.2020 - 06.2021
Product Design Engineer - Mechanical
Gentherm Canada
10.2016 - 04.2020
Product Designer - Mechanical
Omron Automotive
05.2013 - 10.2016
Bachelors of Applied Science - Engineering with Honors
University of Toronto
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