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KOSISOCHUKWU [CASEY] EGBUNIWE
Intermediate Systems Engineer - Manufacturing
Summary
Focused design professional knowledgeable about creating innovative solutions to diverse business concerns and goals. Strategic and progressive leader with self-motivated and tactical mindset. Chief Aim of implementing smart and sustainable systems to maintain productivity while proactively addressing challenges to minimize downtime.
Overview
7
7
years of professional experience
7
7
years of post-secondary education
Work History
Production Line Supervisor
Lear Corp
, Ontario
01.2022 - Current
- Lead kaizen implementation project team to improve overall equipment effectiveness, quality (90%), throughput (74%) and safety for Lear Corp.
- Developed a Future State Value Stream Map (VSM) and Heijunka box to level production mix and volume for Lear Corp.
- Developed and Implemented Single Minute Exchange of Dyes (SMED) improvement to a manufacturing workstation of Lear Corp (Reducing cycle time to less than 30 minutes significantly) for Lear Corp.
- Implemented multi-bin system (2-3) to ensure smooth material replenishment flow throughout all production cells of Lear Corp.
- Designed a production model to modify SOP which resulted in an efficiency increase (+14%) and annual direct labor costs ($175,000).
- Analyzed team performance while validating measurement systems and process capability.
- Prepared in advance for and addressed production problems, material deficits, equipment failures and unavoidable delays.
- Coordinated high performance team to achieve production goals for major customer - automotive company (General Motors).
- Trained new hires to intermediate team members on continuous improvement techniques, production sequences and OHS rules and regulations.
- Trained staff of direct labor employees to perform assembly and manufacture of Rear Seat Cushions (RSC).
- Implemented lean production system for Lear Corp.
- Collaborated across departments (IT, maintenance, and engineering) to re-establish project guidelines and create unique in factory products to drive production and in turn increase profitability.
- Participated in maintenance and conducted the use of 5S daily.
- Provided valuable input into the re-design and re-development of new and existing machine fixtures, tools, and processes.
Manufacturing Designer (Contract)
TC Transcontinental
, Ontario
09.2021 - 12.2021
- Collaborated with senior management on Process redesign efforts, gaining increase in productivity, quality and manufacturing waste reduction.
- Designed shop floor fixtures and partial automation tools (using AutoCAD, SolidWorks, Autodesk Inventor). Furthermore, generated CNC Programs and performed setups for CNC mill, lathe and drill (Mastercam).
- Maintained previous CNC programs and ensured accuracy of all instructions through comparison with original blueprint and simulations results.
- Operated multi-floor extruder machines when needed, ensuring safety standards were met while matching production standards and efficiencies
- Proved successful working within tight deadlines and fast-paced atmosphere.
- Carried out routine maintenance of machines and 5S tools for integrity and reliability, where applicable to ensure they function within stipulated accuracy and safety limits.
- Assisted with authoring of lockout-tagout procedures ensuring daily maintenance operations were risk-free if followed.
Remote Project Manager/Intern Designer
Rivian Automotive c/o Ontario TechU
, Ontario
08.2020 - 12.2020
- Drafted, designed and simulated the workspace of an industrial-grade sorting station with zero (0) crashes & collisions for Rivian Automotive.
- Created and maintained Bill of Materials (BOM) with team members.
- Liaised with engineering, research, and production departments to modify an existing design and technology. Also investigated and tested the existing product to eliminate possible defects.
- Provided multiple solutions for smart and sustainable manufacturing by implementing control systems for vast shape recognition along with MATLAB integration for future path control and kinematics.
- Actively involved and participated in Tier 2 organized meetings involving representatives from all sectors (production, quality, customer satisfaction, and safety) of the plant.
Remote Project Engineer/ Co-Op Designer
Harmony Wind Turbines c/o Ontario Tech U
01.2020 - 04.2020
- Developed product design and product definition data (BOM, Drawings, Drafting, Design, Specifications) related to vertical-axis wind turbine products to meet schedule, cost, and quality targets.
- Handled the Product Development, Performance Integration and Product Manufacturing utilizing experience with design and drafting (AutoCAD, Solidworks, etc).
- Improved system efficiency using DfX techniques, including but not limited to DfM, DfA, and DfE.
- Learned new fabrication techniques and combinations before applied to daily tasks to develop efficiency and productivity.
- Increased energy availability and reliability by creating industrial symbiosis, integrating wind energy with hydro.
- Implemented R&D approach and stress analysis to select the optimal geometric shape of blades required for maximum performance of the Vertical Axis Wind Turbine.
Seasonal Product Manager
ILMF
, Ontario
03.2017 - Current
- Chief Aim of Implementing Smart and Sustainable Systems, Sales and Marketing.
- Conceptualized and deployed enhanced product features and optimized implementation for use in seasonal marketing strategies.
- Utilized waste management techniques, and sustainable approach in life cycle stages to scale production, increasing sales (+33%) semi-annually.
- Established criteria for each milestone within product roadmap as means to measure developmental progress.
- Handled retail and commercial orders for customized home furniture, and luxury accessories.
- Analyzed trends to implement new methods of creative design, and marketing.
- Developed product documentation to communicate upcoming features and products to internal teams.
- Collected customer requirements, directed testing and conducted seasonal evaluations to make proactive adjustments to marketing approaches.
- Provided RFQs to vendors and project planning skills were also implemented using Microsoft Office tools, like Excel and Outlook in improving efficiency, data organization as well as minimizing set up time and downtime.
Education
Bachelor of Science - Manufacturing Engineering
Ontario Technology University
Oshawa, ON 09.2015 - 06.2021
High School Diploma -
Great Lakes College of Toronto
Toronto, ON 09.2014 - 06.2015
Skills
Programming Language: ANSYS, MATLAB, Python, C, G-Code
Software: Autodesk Inventor, AutoCAD, Siemens NX, SimaPro, CoppeliaSim, Adobe Creative, Blender, Solid Edge, Solid Works, Microsoft Project, Microsoft Office, Minitab, AIMMS, Computer Numeric Controlled (CNC) programming, Programmable Numerical Computer (PLC) programming, Simio, IBM AS/400, Instron, Catia V4/V5, FARO, Mastercam
Strengths: Continuous Improvement, Project management, Capability study, Project Change Management, Design, Rendering, Waste Reduction, Quality control, Process Mapping, Root Cause Analysis, Assembly Line Processes, Geometric Dimensioning and Tolerancing (GD&T), Drafting, Line Balancing, 5G, 5W-2H, Five (5) Whys, 5S, 8D, OPL, SOP, Kaizen, SMED, ANOVA, VSM, Kanban, OSHA trained
Work Availability
monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Quote
Whether you think you can or whether you think you can’t, you’re right!
Henry Ford
Timeline
Production Line Supervisor
Lear Corp
01.2022 - Current
Manufacturing Designer (Contract)
TC Transcontinental
09.2021 - 12.2021
Remote Project Manager/Intern Designer
Rivian Automotive c/o Ontario TechU
08.2020 - 12.2020
Remote Project Engineer/ Co-Op Designer
Harmony Wind Turbines c/o Ontario Tech U
01.2020 - 04.2020
Seasonal Product Manager
ILMF
03.2017 - Current
Bachelor of Science - Manufacturing Engineering
Ontario Technology University
09.2015 - 06.2021
High School Diploma -
Great Lakes College of Toronto
09.2014 - 06.2015