Bibin Thomas
Windsor
Summary
Results-driven Quality and Manufacturing Professional with 3+ years of experience in the automotive industry, specializing in process improvement, root cause analysis, and quality control. Proven expertise in failure mode analysis (FMEA), process optimization, and cross-functional collaboration to enhance yield, OEE, and operational efficiency. Skilled in computational tools like AutoCAD, SolidWorks, and MS Office, with a strong foundation in mechanical and industrial engineering. Adept at working in dynamic, fast-paced environments to achieve team goals and deliver measurable results.
Overview
6
6
years of professional experience
Work History
Junior Quality Engineer
Exkor Manufacturing
08.2023 - Current
- Conducted root cause analysis for customer complaints and audit non-conformances, implementing corrective actions that improved quality control by 10%
- Developed PPAP packages, control plans, and operator instructions, ensuring compliance with customer specifications and quality standards
- Participated in Advanced Product Quality Planning (APQP) meetings to review and revise quality protocols, fostering collaboration with engineering teams
- Performed GD&T analysis and capability studies for new fixtures and CNC machines, ensuring precision and compliance with customer requirements
- Conducted monthly Quality report meetings to address potential non-conformances and propose countermeasures for continuous improvement
Manufacturing Lead
Exkor Manufacturing
08.2022 - 07.2023
- Collaborated with manufacturing engineers and supervisors to implement process improvements and automation solutions, reducing equipment downtime by 10%
- Trained technicians and operators on Total Productive Maintenance (TPM) and Occupational Health and Safety Act (OHSA) regulations, ensuring safe and efficient operations
- Verified and updated shop floor documentation to maintain compliance with IATF 16949 and ISO 9001 (QMS) standards
- Participated in APQP meetings to ensure conformance of process layouts and standard operating procedures (SOPs)
Manufacturing Technician
Exkor Manufacturing
08.2021 - 07.2022
- Improved First Time Quality (FTQ) for Ford cylinder heads and GM transmission components by working with cross-functional teams to address quality issues
- Implemented 5S and process improvement activities, reducing waste and enhancing operational efficiency
- Integrated provisions into the Human Machine Interface (HMI) system, enabling accurate production data collection and reporting
- Performed CMM inspections, tool changes, and CNC machine offsets to ensure compliance with GD&T and customer specifications
Quality Engineer
Perfect Transformer Pvt Ltd
12.2018 - 08.2019
- Conducted process audits and implemented corrective actions (CAPA) to address non-conformances and improve product quality
- Performed motion studies to optimize packaging methods and reduce production cycle times
- Served as an internal and external auditor, ensuring compliance with quality standards and identifying areas for improvement
Education
Master of Engineering - Industrial Engineering
University of Windsor
Windsor, ON05.2021
Bachelor of Engineering - Mechanical Engineering
Gujarat Technological University
05.2018
Skills
- Process Improvement
- Root cause analysis
- FMEA
- 5 Why
- Kaizen
- 5S
- TPM
- Quality Tools
- APQP
- PPAP
- Control Plans
- SPC
- GD&T
- MSA
- Software
- AutoCAD
- SolidWorks
- MS Office
- MINITAB
- Collaboration
- Cross-functional teamwork
- APQP meetings
- Process audits
- Problem-Solving
- Strong computational
- Troubleshooting
- Statistical analysis skills
Training
Internship, In-Plant Trainee, Ashok Leyland Ltd, Chennai, IND, 06/2016- 12/2016
- Assisted in the assembly of heavy motor vehicle axles and implemented 5S initiatives to improve workplace organization.
Timeline
Junior Quality Engineer
Exkor Manufacturing
08.2023 - Current
Manufacturing Lead
Exkor Manufacturing
08.2022 - 07.2023
Manufacturing Technician
Exkor Manufacturing
08.2021 - 07.2022
Quality Engineer
Perfect Transformer Pvt Ltd
12.2018 - 08.2019
Bachelor of Engineering - Mechanical Engineering
Gujarat Technological University
Master of Engineering - Industrial Engineering
University of Windsor
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