Bhavnish Kapil, EIT

• Applied project management metrics and tools in oversight of engineering and manufacturing projects and program services.
• Researched and tested design feasibility and operation of equipment, components and systems.
• Designed and built process tooling, insert molds and arbor press tooling.
• Oversaw development and implementation of Type testing system.

Analyzing engineering drawings evaluating manufacturability to provide cost assessment and selling price.• Designing & implementing manufacturing processes to fabricate components and assemblies. Working with production staff to implement fabrication process and Assuring product and process quality by designing testing methods; testing finished- product & process capabilities.• Setting up production and rework routings using ERP systems and preparing documents for manufacturing and assembly.• Working with Continuous improvement team to prepare Work Instructions and training production team about methods and processes.• Reviewing Engineering change notices (ECNs) for new/existing products. Implementing changes if affecting production.• Improving manufacturing efficiency by analyzing and planning workflow, space requirements, and equipment layout involving DMAIC.• Leading troubleshooting activities, doing root cause analysis: providing solutions and support to the production staff for concerns and improvement using 8D, 5W-1H and 4M approaches.• Retrofitting equipment for increasing efficiency and minimizing down time. Making assessments of tooling, designing new if required.

• Drafted reports on quality verification activity outcomes, presenting findings to decision-makers and recommending response efforts.
• Evaluated accuracy of existing quality assurance measurement techniques, implementing improvements to increase efficacy and reduce errors.
• Identified and designed Type training curricula, prioritizing historical feedback findings to shape future educational efforts.
• Investigated recurring customer complaints, determining source of Type non-conformance incidences and recommending solutions.
• Auditing product, process, and business systems as per ISO 9001:2015 requirements.
• • Conducting first article Inspections on laser cut, weld assembly, bend tube, fabricated parts using
• manual measurement and advanced Coordinate measuring machines (Hexagon/Romer) with
• reference to technical requirements, quality standards, blueprints, and service procedures.
• • Preparing PPAP & ISIR documentation for projects based on customer requirements.
• • Reading and interpreting engineering drawing, creating control plan, PFEMA and approving
• tool/fixtures, process for new parts for consistent process outputs and assisting production in
• finalizing machine programs based on dimensional reports and first build of production.
• • Generation/tracking/recording of non-conformance reports using Smartsheet and NCR InfoPath
• for internal and supplier parts along with finding the root causes of the problems and
• implementing and verifying respective corrective actions. Providing routing for rework jobs.
• • Final closing with valid corrective and preventative action reports as part of continual improvement strategy.
• • Calibration of tools and creating Preventative maintenance schedules equipment.

• Attached identifying tags to containers to mark with identifying shipping information.
• Transported inventory items to appropriate locations.
• Read production orders, work orders, shipping orders and requisitions to determine items to be moved, gathered, or distributed.
• Performed cycle counts and inventory control to accurately track product levels.