Summary
Work History
Education
Skills
Languages
Career Details
Timeline
Generic

Balamurugan Kochadaimuthu

Calgary,AB

Summary

Strategic leader offering over 26 years of experience in Piping Design & Review, Isometric Checking and Drafting, Pipe Stress Analysis in Oil and Gas, Well Pads, LNG Offsite and Utilities, Power Plant Piping, Thermal Boiler Plant & Piping Engineering Industries. Gained experience in LSTK and Reimbursement type projects for FEED, BID, Detailed Engineering & retro-fittings. Exhibited leadership in EPC activities for project completion within time & cost parameters. Excellence in executing overall project activities starting from Engineering, Procurement, Construction Management, Constructability Review including Civil Works, Steel Structure, Tankage Works, Piping (UG & AG) and many others.

Work History

Principal Piping Designer

Worley Ltd.
  • Led schedule driven project for Phase 4 (Detailed Engineering) and in advanced procurement stage with these Modular concept having challenges with very limited size of real estate
  • Handled team in Calgary with work share in GID – Baroda and Mumbai offices

Senior Piping Designer/Checker-Piping

Worley Ltd. (Previously-Jacobs Canada Inc.)
  • Worked as Sr
  • Piping Designer/Checker in this recently installed Gasifier plant that within 100 hours of its commissioning and found leakages due to Formic Acid corrosion
  • It happened due to the selection of inadequate material(CS) Specification by the previous engineering contractor and Worley had to replace all of the affected piping with suitable material(SS) specification
  • (total 1200 isos approx.)

Piping Specialist

Mandi Consultants
  • Piping Specialist for Black and Velvet Distilleries Retrofit , Lethbridge
  • Stonefell Metering Skid and Piping Consultant for Retrofitting and Enhancement of HVAC System of Banff Shopping Complex in Banff

Senior Piping Designer/Checker-Piping

Jacobs Canada Inc.
  • Coordinated with in-house team in remote office in Denver for 3D model development of piping design and plant layout
  • Checked deliverables such as plot plan, piping GA, piping isometrics(4 x 600 isos.), also performed checking of SLD for shelters, technological structure and many others

Senior Principal Engineer-Piping/Stress

Saipem India Projects Limited
  • Spearheaded a dynamic team of engineers and designers to increase readiness of the model from 30% to 60% and 90% review
  • Provided technical guidance to the team, also participated in model reviews and provided clarification to the client on technical issues pertaining to pipe stress, layout concepts and arrangements

Senior Engineer-Piping / Stress

Mitsuibishi Babcock Ltd
  • Acted as Lead Engineer and successfully completed Ferribridge 500 MWatt Power Plant Retrofitting project
  • Conducted pipe stress analysis of the Main Steamlines (20” size, 230bar-600 deg
  • C), Saturated Integral Steam Lines, Boiler Feed Water Lines and many others

Engineer-(Boiler Specialist) Piping & Stress

Siemens Power Engineering Ltd.
  • Successfully completed projects like Sagunto Power Project, Spain
  • Vario plus Power Plant 700 MWatt CCPP, Reference Plant, Germany

Senior Engineer

ISGEC John Thompson
  • Acted as Design Checker and completed 45 TPH Dumping Grate Boiler –Mysore Paper Mills and 40 TPH Travelling Grate Boiler-Vittal SSK
  • Successfully completed projects for design & stress like 80TPH AFBC boiler - India Glycols Ltd., UP
  • 100TPH Travelling Grate Boiler, Cochin Refineries Limited
  • 100 TPH Chennai Petroleum Corporation Limited (CPCL)
  • 100TPH CFBC Boiler, Nirma Ltd., Gujarat

Design Assistant-Engineering

Cethar Vessels Limited
  • Successfully completed following projects: 20TPH-AFBC Coal Fired Boiler- Amaravathi Paper & Boards
  • 100TPH–AFBC Coal Fired Boiler -TNPL
  • 80TPH–AFBC Coal Fired Boiler- Vasavadatta Cements

Education

Bachelor of Science in Engineering Technology (B.S. Engg.Tech.) -

Birla Institute of Technology and Science
Pilani, Rajasthan
01.2003

Diploma in Mechanical Engineering -

Tamil Nadu Polytechnic
Madurai, Tamil Nadu
01.1994

Skills

  • Smart Plant Review
  • Navisworks
  • Microstation
  • Cadworx
  • AutoCAD
  • CAESAR-II
  • PSA-5
  • MS-Office

Languages

English
Full Professional
Hindi
Full Professional
Tamil
Native or Bilingual

Career Details

  • Worley Ltd., Calgary, Canada, Principal Piping Designer, 05/01/2022, 10/01/2023, Parkland Refineries TGTU and NPhSWS unit , Vancouver BC - Area Lead - Detailed Engineering Phase, Led the the schedule driven project for Phase 4 (Detailed Engineering) and in advanced procurement stage with the Modular concept having challenges with very limited size of the real estate., Handled the team in Calgary with workshare in GID – Baroda and Mumbai offices, NovaChem , Albeta : Reviewed 3D Model using Navisworks and LFM Checked Demolition Isometrics, Construction Isometrics, Parkland Refineries OSBL Tie-Ins , Albeta : Designed Tie-Ins and 3D model using Cadworx Isometric Checking and marked Demolition Isometrics, Construction Isometrics Field trip to identify the Tie-Ins location and study, TransAlta Cogen DBM , Albeta : Dow Chemical is currently focusing on reducing carbon emissions across its portfolio as part of its corporate initiatives and sustainability goals. The Fort Saskatchewan Path2Zer0 Project has been initiated to evaluate options to eliminate Carbon Dioxide (CO2) emissions by 2030.The Path2Zer0 Project requires a clean, reliable supply of power and steam to support the power and thermal demands of the existing onsite assets and new units in the Project. A new Cogeneration facility using Hydrogen fuel will be built to supply steam and electric power to the existing facility and new process units. The new Cogen needs to be designed for sustainable operational capabilities. With respect to the Electrical Generation Services on the Electrical side, Dow requires the ability to operate the site carbon neutral, without the grid support and with one unit ‘Out of Service’. Base Option: 3x1 new Combined Cycle with Mitsubishi H100 Gas turbines and refurbished existing TransAlta Cogen to support H2 firing Option 1: 4x1 Combined Cycle with Mitsubishi H100 Gas turbines Option 2: 6x0 Simple Cycle with Mitsubishi H100 Gas turbines 3 Options of Layout was prepared and submitted as part of feasibility study using Autocad
  • Worley Ltd. (Previously-Jacobs Canada Inc.), Calgary, Canada, Senior Piping Designer/Checker-Piping, 08/01/2018, 04/01/2020, North West Refiniries, Albeta : Worked as Sr. Piping Designer/Checker in this recently installed Gasifier plant that within 100 hours of its commissioning and found leakages due to Formic Acid corrosion. It happened due to the selection of inadequate material(CS) Specification by the previous engineering contractor and Worley had to replace all of the affected pipings with suitable material(SS) specification. (total 1200 isos approx.), Identified MTOs where material replacement needs to be done on PID and created MTO for the modification, Designed Tie-Ins and reviewed 3D model for the corresponding areas., Isometric Cheking and marked Demolition Isometrics, Construction Isometrics, Inter discipline coordination, KOCH Fertilizers, Brandon, Manitoba : Worked as Lead - Sr. Piping Designer/Checker in this Instrumentation driven brown field project to implement SIS to the 60 years old Nitric Acid plant where Piping had to install corresponding Instrument provisions and inline Instruments to the existing pipings using Autocad / Cadworks with manually created Isometrics for Design,Fabrication and Consrtuction., Field visit to study the existing plant and for necessary other inputs from client., Designed the necessary modifications and assisted other disciplines such as Process,Instrumentation and electrical in finalising the design., Managed the team of Designers and Drafters, Performed Change Management such as master PID markup for the changes due to layout or piping requirements, Reviewed vendor document; led bulk & specialty item’s MTO preparation for RFQ, Performed Isometric checking for all the piping modifications with demolition and construction details.(50 Isos.), Prepared Construction Work Package, Performed project close-out activities and completed., Estimated Manhours for the new proposals for the next phase of SIS implementation on other units by the client and got them approved.
  • Mandi Consultants, Calgary, Canada, Piping Specialist, 12/01/2015, 04/01/2018, Piping Specialist for Black and Velvet Distilleries Retrofit , Lethbridge, Stonefell Metering Skid and Piping Consultant for Retrofitting and Enhancement of HVAC System of Banff Shopping Complex in Banff
  • Jacobs Canada Inc., Calgary, Canada, Senior Piping Designer/Checker-Piping, 01/01/2013, 01/01/2015, Conoco Phillips, Fort McMurray, Albeta : Coordinated with the in-house team in remote office in Denver for 3D model development of piping design and plant layout Checked deliverables such as plot plan, piping GA, piping isometrics(4 x 600 isos.), also performed checking of SLD for shelters, technological structure and many others Updated comment of isometric using SP3D (Smart Plant 3D), also led internal review of the 3D model using SPR (Smart Plant Review) Performed change management and Quality assurance Reviewed vendor document; led bulk & specialty item’s MTO preparation for RFQ Supervised project close-outs and completed As-built documentation
  • Saipem India Projects Limited, Chennai, India, Senior Principal Engineer-Piping/Stress, 07/01/2007, 10/01/2012, Spearheaded a dynamic team of engineers and designers to increase the readiness of the model from 30% to 60% and 90% review, Provided technical guidance to the team, also participated in model reviews and provided clarification to the client on technical issues pertaining to pipe stress, layout concepts and arrangements, Received rewards such as Certificate of Appreciation, Promotions, Bonus Cash for the successful completion and saving of manhours by 10 to 20% in overall, Performed site visits, as-builts and gathered field details, Leading piping stress analysis, piping 3D Modeling, isometric preparation and checking teams, Developed constructability review and implemented the requirements of construction execution sequence, Administered Engineering and Procurement Operations and ensured timely delivery of approved construction drawings and materials as per construction priorities, Monitored EPC progress & issues through daily, weekly and monthly progress reports, Attended and contributed to all meetings like client progress meetings, subcontractor meetings, internal meetings, vendor meetings, engineering meetings and safety meetings, Identified critical path activities due to engineering, procurement and construction delays and prepared recovery & catch up plans, Mentored engineers, supervisors and subcontractor staff and developed piping plans, Ensured the compliance to HSSE and Quality plans, Engaged in managing construction and commissioning activities and ensured successful completion, monitored subcontractors & vendor performance, Major Projects Handled as: Area Lead Engineer for Condensate processing unit & Hydrotreater and Hydrogen units, SHAH Gas Development, GASCO - Abu Dhabi Area Lead Engineer for Utilities & Offsites, GNL3Z- Arzew LNG project, Algeria Area Lead Engineer for Khurais Water Injection Facility, Saudi Aramco Piping Specialist Lead for EPC proposal of Offshore-Well Head Platform (Jack up Rig) and PipeLine Dragon Oil Turkmenistan Ltd. Piping Specialist Lead for EPC proposal of Onshore-Gas Processing Facility Deputy Lead for Hydrogen Generation Unit for GGSRL,HPCL-Mittal Energy Ltd., India-Consultant-EIL, India Deputy Lead Engineer for Bhogat Terminal, JP Kenny Ltd., Cairn Energy India Ltd. Area Lead Engineer for 1500 MWatt Combined Cycle Power Plant, Dubai Electricity and Water Authority, Dubai Area Lead Engineer for Piping & Stress-Crude Distillation Unit (CDU) and Vacuum Distillation Unit (VDU) Bandar Abbas Gas Condensate Refinery, National Iranian Oil Refinery and Distribution Company
  • Mitsuibishi Babcock Ltd, Scotland, United Kingdom, Senior Engineer-Piping / Stress, 07/01/2005, 05/01/2007, Acted as Lead Engineer and successfully completed Ferribridge 500 MWatt Power Plant Retrofitting project, Conducted pipe stress analysis of the Main Steamlines (20” size, 230bar-600 deg. C), Saturated Integral Steam Lines, Boiler Feed Water Lines and many others, Identified stress critical lines and led stress analysis through CAESAR II (V 5.1) & PSA-5 software, Performed nozzle load check and qualified equipment nozzles as per appropriate EN, API, WRC 107/297, allowables from vendor as applicable, Prepared & checked deliverables including tie-in schedules, isometrics and material take-off (MTO), Managed a team of 15 engineers for material take off (MTO) for piping items (bulk, intermediate & final), valves and support, Developed and finalized plot plan and equipment layout during Front End Engineering Design (FEED) and detailed engineering phases
  • Siemens Power Engineering Ltd., India, Engineer-(Boiler Specialist) Piping & Stress, 07/01/2004, 06/01/2005, Successfully completed projects like: Sagunto Power Project, Spain Vario plus Power Plant 700 MWatt CCPP, Reference Plant, Germany
  • ISGEC John Thompson, India, Senior Engineer, 07/01/1998, 06/01/2004, Acted as Design Checker and completed 45 TPH Dumping Grate Boiler –Mysore Paper Mills and 40 TPH Travelling Grate Boiler-Vittal SSK, Successfully completed projects for design & stress like: 80TPH AFBC boiler - India Glycols Ltd., UP 100TPH Travelling Grate Boiler, Cochin Refineries Limited 100 TPH Chennai Petroleum Corporation Limited (CPCL) 100TPH CFBC Boiler, Nirma Ltd., Gujarat
  • Cethar Vessels Limited, India, Design Assistant-Engineering, 02/01/1995, 06/01/1998, Successfully completed following projects: 20TPH-AFBC Coal Fired Boiler- Amaravathi Paper & Boards 100TPH–AFBC Coal Fired Boiler -TNPL 80TPH–AFBC Coal Fired Boiler- Vasavadatta Cements

Timeline

Principal Piping Designer

Worley Ltd.

Senior Piping Designer/Checker-Piping

Worley Ltd. (Previously-Jacobs Canada Inc.)

Piping Specialist

Mandi Consultants

Senior Piping Designer/Checker-Piping

Jacobs Canada Inc.

Senior Principal Engineer-Piping/Stress

Saipem India Projects Limited

Senior Engineer-Piping / Stress

Mitsuibishi Babcock Ltd

Engineer-(Boiler Specialist) Piping & Stress

Siemens Power Engineering Ltd.

Senior Engineer

ISGEC John Thompson

Design Assistant-Engineering

Cethar Vessels Limited

Bachelor of Science in Engineering Technology (B.S. Engg.Tech.) -

Birla Institute of Technology and Science

Diploma in Mechanical Engineering -

Tamil Nadu Polytechnic
Balamurugan Kochadaimuthu