Athul Koshy Ninan

• Conducted comprehensive inspections of brake plates to ensure compliance with quality standards and regulatory requirements
• Utilized various inspection techniques, including visual inspection, measurements, and non-destructive testing (NDT), to identify defects, inconsistencies, and non-conformities
• Developed and modified work instructions at the job site
• Ensured nonconforming product is adequately dispositioned and quarantined
• Investigated on any escapes and non-conformances using documented procedures on time
• Used 8D problem-solving & containment initiation techniques methodology for customer concerns
• Maintained the TJ database, reports and work instructions up to date
• Responsible for timesheets, security passes, and PPE
• Conducted process audits to assess adherence to established procedures, identify process gaps, and suggest improvements
• Ensured compliance with industry standards, regulations, and customer requirements, such as ISO 9001 and specific quality management system (QMS) guidelines.

• Conducted component and assembly measurements such as length, height and distance between reference points using precision instruments such as micrometer's, caliper's, and dial indicators to ensure the products meets specifications
• Assisted senior quality engineer on quality issues and study measurements
• Implemented DFMEA and PFMEA concepts to improve yield rates and reduce failures
• Implemented quality control measures, including inspection protocols, to ensure compliance with product specifications and standards
• Performed DOEs to improve the process flow on a timely basis to achieve qualitative and quantitative outputs
• Performed root cause analysis using tools like 5Y’s, PFMEA,8D & fishbone charts to find the potential cause for failure and implemented suitable corrective actions to improve the yield
• Actively participated in continuous improvement initiatives, utilizing Lean principles to streamline processes and reduce waste
• Directed and managed the workers and provided them with safety guidelines.

Student Part Time