Anil Kapoor
Noida,India
Summary
Experienced Professional in Continuous Casting & rolling of Copper Rod Focused project manager bringing several years of developing continuous improvements throughout planning and implementation phases of projects. Demonstrated history of establishing and enforcing adherence to standards of excellence. Well-versed in mentoring and guiding associates to exceed client and stakeholder expectations. Accustomed to cultivating innovative ideas and encouraging new ideas that drive company growth.
Overview
42
42
years of professional experience
Work History
General Manager of Projects
Senyar Copper
Doha, Qatar
01.2023 - 01.2024
- Company Overview: Doha Cables, unit Of El-Sewedy Indust
- G.M- Projects Copper rod Plant.
- Installation/Commission of Southwire SCR copper rod plant. Capacity 20mt/hr.
- Project has been delayed due some change in Govt. Policies.
- Doha Cables, unit Of El-Sewedy Indust
Deputy General Manager
Hindalco Industries Ltd.
Bhiwadi, India
01.2021 - 12.2022
- Led erection and commissioning of UPACAST plant of six lines for Oxygen-free copper rods and Cu-Mg alloy rods.
- Achieved annual production capacity of 5,800 metric tons in copper rod plant.
- Implemented strategic initiatives to enhance revenue streams and explore new market opportunities.
- Mentored team to ensure effective training and optimize production processes for oxygen-free copper rods.
- Evaluated staff training needs and developed and facilitated professional development opportunities.
- Recruited, interviewed and hired qualified staff for open positions.
- Analyzed market trends to inform business decisions and strategies.
- Contributed towards organizational growth by identifying new markets and opportunities for expansion.
Deputy General Manager
Hindalco Industries Ltd.
Dahej, India
01.2017 - 01.2021
- Analyzed customer requirements to enhance collaboration with plant operations.
- Resolved customer complaints promptly to maintain satisfaction levels.
- Conducted copper wire break analysis to identify and address production issues.
- Executed copper wire drawing and CONFORM studies at customer locations, leading to process improvements that reduced wire breaks from 1bk/mt to 0.3-0.1 bk/mt.
- Delivered technical support for customer queries related to chip formation, discoloration, and lubricant management.
- Achieved over 80% customer satisfaction rate through effective problem-solving strategies.
- Supervised team members by establishing performance goals and providing constructive feedback.
- Conducted performance reviews to foster professional development and accountability.
Deputy General Manager
Hindalco Industries Ltd.
Dahej, India
12.2012 - 01.2017
- Directed teams at CC Rod plants Southwire SCR, achieving capacities of 18 mt/hr and 7 mt/hr.
- Managed production and quality processes to ensure optimal operational efficiency.
- Led modifications on SCR Southwire line to enhance product quality.
- Facilitated selection process for new Copper rod plant SMS Contirod, targeting 35 mt/hr capacity.
- Oversaw installation and commissioning of Niehoff Rod Break Down machine for copper rod drawing.
- Supervised overall production activities to maintain output standards.
Production Manager
TDT Copper Ltd.
Bawal, India
01.2010 - 12.2012
- Recommissioned Southwire SCR Plant, achieving 12mt/hr capacity after nearly 10 years of closure.
- Managed production and quality processes to ensure optimal plant performance.
- Provided input for performance reviews and identified areas for additional improvement.
- Monitored staff training and output to meet compliance, productivity and revenue goals.
- Implemented strategies to reduce waste while maintaining high-quality standards.
Production Manager
United Metals Co.
Cairo, Egypt
03.2000 - 11.2009
- Commissioned CCR line for Southwire SCR, achieving capacity of 12mt/hr.
- Managed production and quality processes to ensure compliance with standards.
- Upgraded Southwire SCR line, increasing capacity from 12mt/hr to 18mt/hr.
- Oversaw inventory and physical counts and performed periodic cycle counts to verify outgoing orders.
- Eliminated process discrepancies, implementing continuous improvements for scheduling procedures.
- Monitored equipment, checked supplies and coordinated manpower to meet expected demand.
- Supervised maintenance activities for manufacturing machines and equipment.
Production Manager
TDT Copper Ltd.
Bawal, India
01.1997 - 08.1999
- Commissioned Southwire SCR line with capacity of 12 metric tons per hour for ETP Copper rod for electrical applications.
- Inspected production, quality control and maintenance reports to detect and address production problems.
- Managed production operations to meet quality standards and efficiency targets.
Dy. Manager
Sterlite Industries Ltd.
Slivassa, India
01.1993 - 12.1996
- Managed production and quality of two Continuus Properzi lines for copper rod production, achieving capacities of 7mt/hr and 12mt/hr.
- Oversaw commissioning of Continuus Properzi line in Italy for ETP copper rod production, enhancing operational efficiency.
Sr. Engineer
Cubaseal Metals Pvt. Ltd.
Hyderabad, India
03.1992 - 12.1992
- Managed production and quality of Horizontal Continuous Casting Machine from Rautomead Ltd. UK, achieving Casting capacity of 250 kg/hr.
- Produced DHP copper tubes and pipes to meet industry standards.
Engineer
Meco Alloys Pvt. Ltd.
Bhiwadi, India
01.1990 - 03.1992
- Managed Horizontal Continuous Casting Plant operations from Rautomead Ltd, UK focusing on copper rod production with throughput of 5kg/hr on a table top machine.
Engineer
Prakashsons
Jagadhari, India
04.1988 - 12.1989
- Production Management of Horizontal Continuous casting plant for copper & copper alloy from Rautomead Ltd, UK. Capacity -250kg/hr.
Engineer
Kabu Projects Pvt. Ltd.
New Delhi, India
04.1986 - 03.1988
- Executed installation and commissioning of Rautomead horizontal continuous casting plants for copper and alloys rod .
- Facilitated sales of cable manufacturing machines to enhance production capabilities.
Supervisor
Delton Cables Ltd.
Faridabad, India
07.1982 - 04.1986
- Performed in-process quality assessments on various types of cables.
Education
Post Graduate Diploma - Management
American University in Cairo
Cairo, EGYPT06.2008
Diploma - Mechanical
G. B. Pant Polytechnic
New Delhi07.1982
Skills
- Project management
- Production optimization
- Business forecasting
- Root cause analysis
- Copper wire break analysis
Accomplishments
- Commissioned & successfully run four copper rod plants from Southwire SCR, Continuus Properzi, Copper alloys rod, tubes & flat strip plant from Rautomead UK.
- Developed successfully Oxygen free copper rods as a new product.
- Installation Of Rod Breakdown machine, from Niehoff, Germany for Copper Rod drawing, at Dahej for drawing of 8 mm copper rod to finer sizes.
- Installation & commissioning of UPCAST Copper rod plant from Rautomead Ltd, UK for OXYGEN FREE COPPER & Copper Alloys.
- Extra mile achiever award in Customer Centricity for 2017 -2018.
- Pride award winner for the Customer Centricity for 2018 -2019.
Awards
- Extra mile achiever award in Customer Centricity for 2017 -2018.
- Pride award winner for the Customer Centricity for 2018 -2019.
Business
Metals
Personal Information
Age: 63
Timeline
General Manager of Projects
Senyar Copper
01.2023 - 01.2024
Deputy General Manager
Hindalco Industries Ltd.
01.2021 - 12.2022
Deputy General Manager
Hindalco Industries Ltd.
01.2017 - 01.2021
Deputy General Manager
Hindalco Industries Ltd.
12.2012 - 01.2017
Production Manager
TDT Copper Ltd.
01.2010 - 12.2012
Production Manager
United Metals Co.
03.2000 - 11.2009
Production Manager
TDT Copper Ltd.
01.1997 - 08.1999
Dy. Manager
Sterlite Industries Ltd.
01.1993 - 12.1996
Sr. Engineer
Cubaseal Metals Pvt. Ltd.
03.1992 - 12.1992
Engineer
Meco Alloys Pvt. Ltd.
01.1990 - 03.1992
Engineer
Prakashsons
04.1988 - 12.1989
Engineer
Kabu Projects Pvt. Ltd.
04.1986 - 03.1988
Supervisor
Delton Cables Ltd.
07.1982 - 04.1986
Post Graduate Diploma - Management
American University in Cairo
Diploma - Mechanical
G. B. Pant Polytechnic
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