Amer Imtiaz Ali
ON
"Integrity is doing the right thing, even when no one is watching."
C.S Lewis
Summary
Experienced in day-to-day engineering and problem-solving within manufacturing environments. Proven track record of meeting safety, quality, cost, and delivery targets by reducing scrap and improving cycle times. Collaborates effectively with Maintenance, Operations, Quality, and Logistics to drive process improvements and optimize production efficiency.
Overview
3
3
years of professional experience
Work History
Manufacturing Engineering
A Berger Precision Ltd.
Brampton, Ontario
11.2022 - Current
- Developed project plans, budgets and timelines to ensure successful completion of projects.
- Managed resources such as equipment, materials, personnel and subcontractors to achieve project goals.
- Conducted risk assessments and created mitigation strategies for potential risks associated with projects.
- Collaborated with stakeholders to identify opportunities for process improvement in the delivery of projects.
- Reviewed blueprints, drawings and specifications for accuracy and completeness prior to construction commencement.
- Identified cost saving measures that could be implemented without compromising safety or quality standards during the project life cycle.
- Coordinated meetings with stakeholders including clients, architects, engineers, subcontractors and other parties involved in the project.
- Evaluate and implement strategies to enhance cost efficiency, quality, safety, and delivery performance.
- Apply Lean Manufacturing principles to optimize current processes.
- Leverage expertise in manufacturing processes to enhance Design for Manufacturability initiatives.
- Create and update Advanced Product Quality Planning (APQP) documents, including PFMEA and flow charts.
- Develop and maintain comprehensive process documentation, such as Setup and Work Instructions.
- Spearhead the specification, design, construction, and launch of new manufacturing processes.
- Participate in the procurement, installation, and testing of new equipment.
- Facilitate the implementation of Engineering Change Requests.
- Assess current and future production capacity needs.
- Integrate production requirements into project and process initiatives.
- Establish and manage a Preventive Maintenance and spare parts strategy for equipment.
- Oversee project timelines and budget management.
- Formulate engineering practices and procedures to enhance existing systems.
- Support ongoing improvement initiatives focused on safety, quality, and productivity.
- Collaborate with maintenance to identify and address technician training needs.
- Conduct regular audits, including Quality LPA, Workstation, 5S, and Operator assessments.
Manufacturing Production Associate
General Motors Company
Oshawa, Ontario
04.2021 - 03.2022
- Assisted in the preparation of production orders, ensuring accuracy and efficiency.
- Provided support to supervisors by completing paperwork, organizing files, and scheduling meetings.
- Troubleshot equipment problems to repair or report diagnostics.
- Maintained quality standards throughout the manufacturing process.
Internship Student
Jaguar Land Rover
Hyderabad, India
06.2019 - 07.2019
- Assisted in the organization of events such as conferences, seminars, and workshops.
- Organized data into spreadsheets and databases for easy access by other departments.
- Diagnosed mechanical problems using specialized computer software and diagnostic tools.
- Assisted in the diagnosis of complex electrical issues using appropriate test equipment.
- Displayed excellent customer service skills when interacting with customers regarding their automotive needs.
Education
Post-Graduate Diploma - Applied Manufacturing Management
04-2022
Bachelors of Engineering - Mechanical Engineering
07-2019
Skills
- Project Management
- Cost Management
- Risk Management
- Quality Assurance
- Corrective Action Planning
- Root Cause Analysis
- Engineering Design
- Technical Analysis
- Field support
- Cost-reduction strategies
Accomplishments
Enhancing Automation in Manufacturing!
I’m thrilled to share my key project I successfully launched. This project highlights the integration of robotics into industrial operations for precision and efficiency.
3D Vision Automated bin picking application.
• Set-up includes,
Collaborative Robot (Cobot): Ensures seamless pick & place operations.
3D Vision System: Detects parts and ensures they are oriented correctly for the next process. Magnetic Gripper: Enhanced with in-house custom-designed 3D-printed components to securely and precisely handle parts.
Pneumatic Loading Mechanism: Smoothly loads parts into the machine for the next step in the process.
Custom Safety Guarding: Designed in-house to ensure safe operation at high speeds, enabling the system to achieve a blazing-fast cycle time of just 6 seconds!
Rigid Base Frame: Provides a stable platform for the robot, ensuring no movement during pick & place operations, even at high speeds.
This solution streamlines the workflow, enhances productivity, and demonstrates how robotics, vision systems, and custom engineering can tackle complex manufacturing challenges.
This system,
• Optimizes workflow and reduces manual effort.
• Demonstrates how technology streamlines processes in manufacturing environments.
It’s inspiring to see how advancements in automation are reshaping industries. Looking forward to exploring more opportunities in industrial security and automation.
This project has been an exciting blend of problem-solving, collaboration, and innovation
Timeline
Manufacturing Engineering - A Berger Precision Ltd.
11.2022 - Current
Manufacturing Production Associate - General Motors Company
04.2021 - 03.2022
Internship Student - Jaguar Land Rover
06.2019 - 07.2019
Conestoga College Institute of Technology And Advanced Learning - Post-Graduate Diploma, Applied Manufacturing Management
Osmania University - Bachelors of Engineering , Mechanical Engineering
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