Amer Imtiaz Ali

Work History

A Berger Precision Ltd.

Brampton, Ontario

11.2022 - Current

Launch and manage new production, prototyping/R&D, and continuous improvement projects, consistently delivering results on time and within budget.
Lead high-impact automation initiatives with strong ROI, achieving cost savings through process automation, labor reduction, and efficiency improvements.
Drive APQP/PPAP activities for new and existing product launches, including PFMEA, Process Flows, and risk mitigation strategies.
Create and manage project timelines, ensuring raw materials, equipment, and personnel readiness—proactively eliminating bottlenecks and preventing schedule delays.
Configure SAP ERP setups (routings, BOMs, cost rolls) for new products; conduct cost comparison analysis and budget monitoring.
Manage Engineering Change Requests (ECRs) for process updates, corrective actions, and continuous process improvements.
Conduct Cycle Time Studies, Run@Rate validations, feasibility studies, and CI projects based on scrap and downtime analysis.
Develop packaging concepts, manufacturing documentation, work instructions, and process specifications.
Coordinate cross-functional teams to resolve supplier/material issues and support customers for faster problem resolution.
Support tooling/fixture and robotic gripper design; create 2D/3D CAD models and drawings in SolidWorks, applying GD&T standards.

General Motors Company

Oshawa, Ontario

04.2021 - 03.2022

Assisted in the preparation of production orders, ensuring accuracy and efficiency.
Provided support to supervisors by completing paperwork, organizing files, and scheduling meetings.
Participate in troubleshooting equipment problems to repair or report diagnostics.
Operated machinery to assemble products efficiently on the production line.
Conducted quality checks on finished products to meet company standards.
Operated automated machines used in the assembly line according to established procedures.

KG-MECH Electro

Hyderabad, INDIA

12.2019 - 12.2020

Conducting feasibility studies, technical assessments, and performance evaluations for the design, implementation, and operation of HVAC systems, including chilled water systems, variable air volume (VAV) systems, VRF/VRV systems, and ducted split units.
Designing and preparing detailed technical drawings, blueprints, and specifications for HVAC components and systems, such as air handling units (AHUs), fan coil units (FCUs), ductwork, chillers, and ventilation fans, using AutoCAD and SolidWorks software.
Developing and implementing detailed work instructions, standard operating procedures (SOPs), and maintenance plans to ensure reliable operation and longevity of HVAC equipment.
Planning and managing HVAC projects from concept to commissioning, which included preparing material take-offs (MTOs), cost estimates, project schedules, design reports, and technical documentation for systems such as chilled water piping networks, air distribution systems, and building automation controls.
Collaborating with cross-functional teams, including architects, consultants, and contractors, to ensure compliance with project requirements and energy efficiency standards.
Assisting with the installation, testing, and commissioning of HVAC systems, and troubleshooting complex technical issues on-site to ensure timely project completion.

Jaguar Land Rover

Hyderabad, India

06.2019 - 07.2019

Assisted in the organization of events such as conferences, seminars, and workshops.
Organized data into spreadsheets and databases for easy access by other departments.
Diagnosed mechanical problems using specialized computer software and diagnostic tools.
Assisted in the diagnosis of complex electrical issues using appropriate test equipment.
Displayed excellent customer service skills when interacting with customers regarding their automotive needs.