Open To Work
ALWIN JOHN
TORONTO,Canada
Summary
Quality control technician with over 5 years of experience in inspection and process improvement. Proficient in CAPA, risk-based thinking, root cause analysis, and QMS practices compliant with GMP and ISO 13485 standards. Experienced in nonconformance management, deviation investigations, and SPC tools. Committed to enhancing product quality, ensuring regulatory compliance, and promoting patient safety through continuous improvement initiatives.
Overview
10
10
years of professional experience
Work History
QUALITY CONTROL TECHNICIAN
Atlantic Packaging Products Ltd.
Toronto, Canada
10.2022 - 03.2026
- Complete and maintain inspection reports for both conforming and nonconforming samples from various processes which includes incoming, in-process and final inspections.
- Conducted root cause analysis to identify sources of defects or non-conformance issues and implemented CAPA in order to prevent reoccurrence.
- Apply risk-based methodologies (e.g., FMEA) to evaluate and mitigate quality risks
- Maintain and update Quality Management System (QMS) documentation in compliance with GMP and GDP requirements
- Investigated quality non-conformances to identify root causes and implement process improvements.
- Collaborated with departments to analyze data and evaluate processes using statistical process control (SPC) methods.
- Develop and implement production, inventory, and quality assurance programs such as 5S, JIT, RR, etc.
- Collect and analyze operational or trial data and assist in the development of projections, schedules, specifications, and reports.
- Performed competitive testing to ensure compliance with TAPPI and other industrial benchmarks., Round Robin and Collaborative Testing for data comparison and equipment calibration in compliance with TAPPI and other industrial standards.
- Documented customer complaints (NODs) in the quality system (QXP).
- Created SOPs related to the Quality Control process in order to ensure consistent application across multiple departments.
- Analyzed data collected during the inspection process in order to identify trends or patterns related to product defects or malfunctions.
- Audited finished products against applicable industry standards before releasing them for shipment.
- Investigated supplier problems associated with defective materials received from outside vendors in order to determine root causes of failure.
- Participated in continuous improvement activities such as Kaizen events aimed at improving overall quality levels within the organization.
SHIFT MANAGER
Wendy's Inc.
Toronto, Canada
08.2021 - 09.2025
- Managed daily operations and team scheduling, ensuring seamless customer service in high-volume environment.
- Resolved escalated customer complaints and streamlined workflow, enhancing team effectiveness.
- Introduced flexible shift arrangements and fostered open communication, boosting team morale.
QUALITY CONTROL TECHNICIAN
Peter Plastics Inc.
Toronto, Canada
09.2021 - 08.2022
- Executed dimensional and visual inspections for part validation, PPAP, and First Article inspections, ensuring compliance with quality standards and enhancing overall product integrity.
- Conducted measurement system calibration and facilitated internal quality alerts, effectively containing potential issues to maintain quality standards.
- Led production line audits and maintained accurate inspection documentation across all phases of manufacturing.
- Applied SPC tools for real-time quality monitoring and data analysis, enhancing product consistency and reliability.
- Developed inspection check sheets and evaluated materials for incoming quality control, streamlining processes and ensuring adherence to quality specifications.
QUALITY INSPECTOR INTERN
Honda Canada
Alliston, Canada
01.2021 - 04.2021
- Inspected materials and assemblies for compliance with engineering specifications, ensuring product quality.
- Documented quality findings and implemented corrective measures during audits to improve compliance.
- Organized inventory and streamlined processes in lean manufacturing projects to enhance operational efficiency.
QUALITY ENGINEER
Linkers Business Solutions
Navi Mumbai, India
01.2016 - 08.2018
- Conducted root cause investigations and developed corrective action plans that reduced process defects.
- Prepared detailed quality reports and facilitated internal audit readiness to ensure compliance with quality standards.
- Monitored material usage and supported waste minimization initiatives to advance sustainability goals.
Education
Postgraduate Certificate - Quality Engineering Management
Lambton College
Toronto, Ontario, Canada04-2021
Bachelor of Engineering - Mechanical Engineering
Anna University
Chennai, India03-2015
Skills
- Quality inspection and management
- Compliance auditing and verification
- Supplier audits and ISO standards
- Lean manufacturing principles
- DMAIC methodology application
- Root cause analysis techniques
- Statistical process control
- Good manufacturing practices (GMP)
- Documentation control and skills
- Process optimization strategies
- Analytical thinking abilities
- Cross-functional collaboration
- Effective communication skills
- Raw materials testing and sampling protocols
Websites
Accomplishments
- Improved customer satisfaction scores by 20% by resolving complaints proactively, streamlining communication, and enhancing documentation clarity.
- Reduced non-conformance rates by 35% through corrective and preventive actions and cross-functional training on quality standards in Atlantic Packaging Ltd.
- Reduced inventory processing time by 30% by implementing 5S methodology to reorganize storage and optimize materials flow at Atlantic Packaging Ltd.
- Boosted audit readiness by leading pre-audit documentation reviews and corrective actions for ISO 9001:2015 and IATF 16949:2016 compliance. Led root cause investigations that resulted in a 40% decrease in recurring quality issues within three months at Peter Plastics.
- Enhanced shift productivity by 18% at Wendy's by optimizing staffing schedules and introducing a task-based performance tracking system.
- Recognized with 'Employee of the Month' and 'Best Employee of the Quarter' awards.
- Improved calibration accuracy by implementing a Round Robin Testing program, ensuring compliance with TAPPI and industry standards.
- Developed standardized inspection checklists, reducing inspection times and improving defect detection.
Certifications And Skills
CAPA, PPAP, FAI, 5S, Lean Manufacturing, DMAIC, Internal Auditing & Supplier Audits, Strong Mechanical Aptitude & Analytical Thinking, Excellent Communication & Cross-functional Collaboration, Root Cause Analysis (5Whys, Fishbone Diagrams), Microsoft Office Suite (Excel, Word, PowerPoint), Minitab (Statistical Analysis), DOMO, POWER BI, Quality Systems: QXP, SPC Software, ASNT Level II (NDT), ISO 9001:2015 & IATF 16949:2016, ISO 13485:2016 Medical Device QMS, ISO 13485 Internal audit on Medical Devices (Trained), HACCP & GMP (Trained)
Work Preference
Job Search Status
Open to workWork Type
Full TimeLocation Preference
On-SiteRemoteHybridSalary Range
$55000/yr - $80000/yrTimeline
QUALITY CONTROL TECHNICIAN
Atlantic Packaging Products Ltd.
10.2022 - 03.2026
QUALITY CONTROL TECHNICIAN
Peter Plastics Inc.
09.2021 - 08.2022
SHIFT MANAGER
Wendy's Inc.
08.2021 - 09.2025
QUALITY INSPECTOR INTERN
Honda Canada
01.2021 - 04.2021
QUALITY ENGINEER
Linkers Business Solutions
01.2016 - 08.2018
Postgraduate Certificate - Quality Engineering Management
Lambton College
Bachelor of Engineering - Mechanical Engineering
Anna University