Alexander Gebru
Ottawa
Summary
Results-driven Manufacturing Engineer with over 10 years of experience in high-precision, regulated manufacturing environments, including Class 1 (ISO 9001) medical devices, woodworking tools, and electro-mechanical assemblies. Successfully led over 100 industrialization projects, coordinating cross-functional teams including design, tooling, CNC programmers, and R&D to transition legacy processes to advanced CNC milling systems. Completed the full conversion within one year, exceeding expectations for a two-year timeline.
Proficient in developing and maintaining Standard Operating Procedures (SOPs), managing complex BOMs and Engineering Change Orders (ECOs) using Macola ERP and Arena PLM. Extensive experience in process development through experimental testing, validation, and seamless scale-up to full production.
Skilled in designing custom jigs and fixtures using CAD tools and 3D printing technologies to enhance production efficiency. Proven track record in sourcing, commissioning, and implementing manufacturing equipment in compliance with PSHR and CSA regulatory standards.
Overview
14
14
years of professional experience
Work History
Manufacturing Engineer
LEE VALLEY & VERITAS TOOL
07.2022 - 06.2025
- Led and managed Over 100 industrialization projects from concept to implementation, ensuring timely and efficient execution.
- Sourced, commissioned, and implemented manufacturing machines in collaboration with vendors, ensuring full compliance with PSHR and CSA regulatory standards.
- Managed and Worked closely with product designers, tool designers, CNC programmers, machine specialists and quality team to develop and refine tooling for production efficiency.
- Designed jigs and fixtures using Creo parametric and 3D printing technology to help production.
- Reviewed product drawings and implemented design changes to support manufacturability during industrialization.
- Expert in CNC milling, lathe, grinding, laser etching and engraving (CO₂ and fiber)
- Conducted experimental testing and process validation, developed clear SOPs, and trained operators before mass production deployment.
- Developed new products, defined BOMs, and set up manufacturing workflows with their production cost in Macola ERP.
- Developed a standardized checklist adopted company-wide to streamline and ensure consistency across all industrialization processes.
Manufacturing Engineer
eSIGHT EYEWEAR
08.2020 - 07.2022
- Developed and updated Process Work Instructions (PWI) to ensure standardized and efficient manufacturing procedures.
- Monitored and optimized production processes, achieving a 40% reduction in cycle time while maintaining high-quality standards.
- Managed BOMs and ECOs in Arena PLM to ensure accurate and up-to-date product lifecycle documentation
- Co-developed e-Dapt, a web-based tool for monitoring manufacturing processes, in collaboration with cross-functional teams.
- Led design improvements on the eSight-4 Halo sub-assembly, reducing cycle time and cost by 40%.
- Designed custom jigs and fixtures to support process improvements and enhance operator efficiency.
- Used RCA to resolve manufacturing issues and implement effective CAPA solutions.
- Performed camera and tooling calibrations to ensure precision and compliance in manufacturing processes.
- Conducted weekly reviews of SalesForce support cases, providing timely technical responses to clients.
- Carried out incoming material inspections and testing to verify conformance to design and regulatory specifications.
- Oversaw the implementation of various process and equipment upgrades to enhance production performance and reliability.
- Operated in a Class 1 medical device manufacturing environment, adhering to ISO 9001 quality management standards.
- Supported the company’s transition to a new production facility in the U.S.A, ensuring continuity and operational readiness.
Lecturer
DEBRE TABOR UNIVERSITY
07.2017 - 02.2018
- Used a variety of learning modalities and support materials to facilitate the learning process and accentuate presentations.
- Assembled and installed mechanical laboratory, Metrology laboratory, and workshops machines
- Metal test on a Universal tensile test machine for construction companies
- Thesis on characterization of mechanical properties of bamboo polyester composite using theoretical, experimental, and ANSYS simulation
Assistance Lecturer
DEBRE TABOR UNIVERSITY
10.2013 - 06.2017
- Working with the team and preparing specifications for mechanical laboratories and workshop equipment.
- Delivered some mechanical courses for undergraduate Mechanical engineering students
- Participated in community service to help the community
- Coached the University's soccer team
Maintenance Engineer
DASHEN BEER FACTORY
09.2011 - 01.2012
- Performed partial or full dismantling of heat exchangers, pumps, conveyors, and boilers to repair or replace faulty components and restore system functionality.
- Reviewed technical documentation to complete equipment maintenance
- Daily and weekly follow-up on Beer tank safety valves to avoid unexpected damage
Education
Master of Science -
CARLETON | Master of Mechanical Engineering
Ottawa, ON06-2020
Master of Science - Mechanical Engineering (Mechanical Design)
BAHIR DAR UNIVERSITY
Bahirdar, Ethiopia01.2017
Post Graduate Diploma - Maritime
BAHIR DAR UNIVERSITY
Bahirdar, Ethiopia01.2013
Bachelor of Science - Mechanical Engineering
BAHIR DAR UNIVERSITY
Bahirdar, Ethiopia01.2012
Skills
- Manufacturing Processes & Optimization Continuous Improvement (Lean, Kaizen)
- CAD/CAE Tools: Creo, SOLIDWORKS, CATIA, ANSYS
- Advanced Manufacturing: 3D Printing, Laser Etching & Engraving
- Tooling Design: Jig & Fixture Development
- CNC Machining: Milling, Lathe, and Grinding
- Medical Device Manufacturing (ISO 9001/Class 1)
- Programming: C, HTML, Java
- Project Management: Microsoft Project, Jira and MS Teams
- MRP Software: Macola and Arena PLM
- Mechanical Assembly & Equipment Maintenance
- Strong communication and documentation skills
References
- Paul Roach, P.Eng , General manager
- Gregory Ogorek, Founder at 88 GO Inc.
- Dean, O'Brien, PMP, Senior director of Operation
- Nehemiah Olotu, P.Eng , Project manager
LANGUAGES
ENGLISH
AMHARIC
LINKS
LinkedIn: https://www.linkedin.com/in/alexander-gebru-7520581a1/
Timeline
Manufacturing Engineer
LEE VALLEY & VERITAS TOOL
07.2022 - 06.2025
Manufacturing Engineer
eSIGHT EYEWEAR
08.2020 - 07.2022
Lecturer
DEBRE TABOR UNIVERSITY
07.2017 - 02.2018
Assistance Lecturer
DEBRE TABOR UNIVERSITY
10.2013 - 06.2017
Maintenance Engineer
DASHEN BEER FACTORY
09.2011 - 01.2012
Master of Science -
CARLETON | Master of Mechanical Engineering
Master of Science - Mechanical Engineering (Mechanical Design)
BAHIR DAR UNIVERSITY
Post Graduate Diploma - Maritime
BAHIR DAR UNIVERSITY
Bachelor of Science - Mechanical Engineering
BAHIR DAR UNIVERSITY
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