Summary
Overview
Work History
Education
Skills
Certification
Timeline
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Abhishek Shah

Brantford,ON

Summary

Senior Controls Project Engineer with expertise in PLC programming, HMI development, robot programming, and advanced troubleshooting of automated systems. Experienced in project management from concept to commissioning, and skilled at training and mentoring technical teams. Proven ability to design maintainable control systems, optimize manufacturing processes, and deliver safe, efficient, and reliable automation solutions for high-volume production environments.

Overview

10
10
years of professional experience
6
6
Certification

Work History

Senior Project Controls Engineer

Atomtech Inc
Clarkston, MI
02.2023 - Current

Projects : ATS Life Science, General Motors RESS(Battery)

  • Architected, programmed, and debugged PLC ladder logic ensuring code was modular, maintainable, and reusable across multiple machine platforms.
  • Programmed and integrated industrial robots (Fanuc, ABB) for pick-and-place, assembly, and material handling applications, including calibration and path optimization
  • Implemented safety systems in compliance with Federal/ Provincial Laws safeguarding robots, gantries, conveyors providing safe work environment for operations team.
  • Managed projects from concept through commissioning to end-of-life, coordinating cross-functional teams to meet technical and business requirements.
  • Increased stakeholder satisfaction by providing timely and accurate project status updates and reports.
  • Optimized resource allocation by analyzing project needs and adjusting plans accordingly, ensuring successful completion within deadlines.
  • Led and mentored a team of engineers and interns, providing technical guidance and project direction to ensure successful completion of automation initiatives.

Controls Engineer

Peel Automation Inc
12.2021 - 01.2023

Project: General Motors - BIW

  • Program and modify PLC (Allen Bradley) and HMI (Allen Bradley, Siemens) programs using General Motors standards at build shop and on-site.
  • Designed and implemented control-reliable safety systems in compliance with applicable regulations and standards.
  • Collaborated with cross-functional teams, ensuring successful integration of control systems in various projects.

Training Instructor/Technical Applications Specialist

KUKA Robotics Canada
08.2021 - 12.2021
  • Diagnosed program malfunctions, identifying root causes and implementing corrective solutions.
  • Integrated software solutions into preexisting systems, analyzing relevant specifications and compatibilities.
  • Promoted, conducted and instructed training materials for Kuka Robot Programming (Programmimg1, Programming2, System Integrator ) following established curricula.
  • Planned and administered training materials to support ongoing learning and professional development.

Lead Maintenance Engineer

Muller Martini NA - Amazon Fulfillment Center
08.2019 - 08.2021
  • Lead teams through routine operations and unexpected challenges with strong decision-making skills and expert troubleshooting knowledge.
  • Conducted scheduled preventive maintenance on conveyors, production machines, and motors.
  • Develop SOP for maintenance procedures for various machines.
  • Troubleshoot, and modified PLC and robotics control systems.
  • Assessed programs and systems for safety, functionality and efficiency, conducted performance reviews and implemented programs for enhancement

Lead Automation Technician

Polytainers Inc
02.2016 - 08.2019
  • Troubleshoot and modify PLC(Allen-Bradley) programs to improve machine efficiency
  • Verify and tested PLC programs provided by contractors
  • Designed robotic arm paths and motions for optimal efficiency and safety.
  • Coordinated effective maintenance and repair programs to keep complex robotics systems operational and performing according to targets.
  • Identify improvement opportunities and participate in establishing the performance metrics and the CI program for the department.

Education

B.Tech - Software Engineering

Mcmaster University
Hamilton
12-2022

Advance Diploma - Electromechanical Engineering Technology

Humber Institute of Technology And Advanced Learning
Toronto
05-2015

Skills

  • PLC Programming(Allen Bradley, Siemens)
  • HMI Programming(FactoryTalk View, WinCC, Iconics)
  • Robot Programming(KUKA, Fanuc, ABB)
  • Project Management
  • Electrical and Mechanical Troubleshooting
  • Training and Mentoring Technical Teams
  • Installation & Commissioning Support
  • SQL

Certification

  • Databricks Certified Data Engineer Associate
  • Kuka Robot Programming 1
  • Kuka Robot Programming 2
  • Kuka System Integrator
  • GCCS -GM
  • GCCH - GM

Timeline

Senior Project Controls Engineer

Atomtech Inc
02.2023 - Current

Controls Engineer

Peel Automation Inc
12.2021 - 01.2023

Training Instructor/Technical Applications Specialist

KUKA Robotics Canada
08.2021 - 12.2021

Lead Maintenance Engineer

Muller Martini NA - Amazon Fulfillment Center
08.2019 - 08.2021

Lead Automation Technician

Polytainers Inc
02.2016 - 08.2019

B.Tech - Software Engineering

Mcmaster University

Advance Diploma - Electromechanical Engineering Technology

Humber Institute of Technology And Advanced Learning
Abhishek Shah