Abhishek Patel
22 Jefferson Road, Brampton,ON
Summary
Detailed oriented and resourceful Quality Engineer with 6+ years of experience in manufacturing industry skilled in continuous improvement, drafting reports, prepared QMS documents, audit reporting, customer complaints resolution, product development and submission of PPAP documents, lean six sigma methodology, statistical process control tools and drawing review. Proven record in continuous improvement and lean six sigma methodology to reduced quality complaints by 20%. Energetic individual with excellent in verbal and written communication, decision maker and goal achiever.
Overview
6
6
years of professional experience
1
1
Certification
Work History
QUALITY ENGINEER
Vision Extrusions Group
Woodbridge, ON
08.2022 - Current
- Established effective quality management system (QMS) including quality manual, technical documents, audit checklist, standard operating procedures (SOP), work instruction (WI), quality and safety alerts (QA), key performance indicators (KPI), process capabilities (Cpk) and formulate weekly status report regarding customers and supplier's complaints
- Responsible for effectively communicating with more than 100+ customers regarding industry standards (AAMA and ASTM), quality concern, quality documentation, PPAP documentation and ECR (Engineering change request)
- Ensure customer quality requirements and complaints are address within organization by investigating, resolving, and documenting quality complaints / concern and internal nonconformance's through root cause analysis (5 Why and 8D problem solving)
- Prepared non-conformance report (NCR) and provide corrective and preventive actions (CAPA)
- Prepared monthly report regrading KPI, Complaints, Scrap and warranty
- Interface with Product Engineering from initial design to final launch of program
- Manages Supplier quality issues to assure effective containment, corrective and preventive actions are in place at Supplier
- Review and approve supplier PPAP submission
- Trained quality supervisors and inspectors on QMS documentation
- Expertise in submission of all levels of PPAP and prepared FMEA documents for new product development
- Responsible for continuous improvement activities to enhance quality system by Implementing Lean Six Sigma methodologies such as 5S and Kaizen, resulting in reduced customer quality complaints by 25%
- Developed inspection plans based on drawing specifications, ensuring all critical dimensions and performance criteria were verified throughout manufacturing process
- Ability to communicate and maintain professional working relationship with all suppliers and customers.
QUALITY ENGINEER
ABC Technologies
Etobicoke, ON
02.2019 - 08.2022
- Managed and lead nine people team including quality inspectors and supervisor
- Solved complex problems in fast paced Automotive environment using 5 why analysis and 8D problem solving method
- Interface with Manufacturing to implement continuous improvement opportunities on new and mature products (lead or drive initiatives on plant floor)
- Prepared and submitted all levels of PPAP documentation, control plan, FMEA and gauge R&R study
- Prepared Standard work procedure (SOP), Quality Alerts (QA) and Purchase order as required
- Maintain quality log data sheet, in-process inspection datasheets and gauge calibration record
- Support third party sorting activities
- Day to day support quality activities when needed
- Participate in IATF 16949:2016 external audit
- Developed inspection plans based on design specifications, ensuring all critical dimensions and performance criteria were verified throughout manufacturing process.
- Expertise on using measurements devices- Micrometer, Vernier calipers, Gauges and Color meter
QUALITY ASSURANCE ANALYST
TJ Auto Parts Inc
Newmarket, ON
04.2018 - 01.2019
- Create quality documentation such as SOP, WI and QA
- Perform quality checks on manufacturing lines
- Perform gauge R&R analysis
- Review and trained quality inspectors on supplier and customer quality requirements
- Gained hands on experience using measuring instruments such as vernier calipers, micrometers, gauge blocks and spectrophotometer
- Create and maintain quality complaints log sheet, and calibration records
- Initiated 5S activities in high paced automotive parts manufacturing environment.
Education
Post-Graduate Certificate - Quality Engineering Management
Lambton College
Toronto, ON08.2018
Bachelor's Degree - Mechanical Engineering
LDRP Institute of Technology And Research
Gujarat, INDIA06.2016
Certification
- Certified Trainee in ISO 9001:2015 Internal Auditor, CMAC Training Center, July 2022
- Certified Trainee in IATF 16949:2016 Internal Auditor, CMAC Training Center, July 2022
Technicalandcommunicationskills
- Certified trainee in ISO 9001: 2015 and IATF 16949:2016
- Expertise in lean six sigma methodology and QMS documentation
- Expertise in submission of all levels of PPAP and APQP
- Root Cause Analysis (5 why and 8D)
- Understanding of CAD and Minitab
- Proficient in Microsoft Office and Outlook
- Expertise in FMEA and Control plan
- Flexible, Adaptable and Goal Achiever
- Excellent verbal and written communication skills
- Time management and leadership
- Excellent Problem solving and Decision making
- Excellent Customer Complaint resolution Skill
Timeline
QUALITY ENGINEER
Vision Extrusions Group
08.2022 - Current
QUALITY ENGINEER
ABC Technologies
02.2019 - 08.2022
QUALITY ASSURANCE ANALYST
TJ Auto Parts Inc
04.2018 - 01.2019
Post-Graduate Certificate - Quality Engineering Management
Lambton College
Bachelor's Degree - Mechanical Engineering
LDRP Institute of Technology And Research
- Certified Trainee in ISO 9001:2015 Internal Auditor, CMAC Training Center, July 2022
- Certified Trainee in IATF 16949:2016 Internal Auditor, CMAC Training Center, July 2022
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