Abhishek Mamgain
Windsor
Summary
10+ year of experience as Lead System validation Engineer/ Validation tech Expert Proficient in modelling, assembly, kinematics, CAE and drafting with CATIA V5, Pro E and SolidWorks. Proficient in Machine Learning & Web automation Attainted significantly exceed expectations for 2024 GM internal performance review (top 5%).
Overview
16
16
years of professional experience
8
8
years of post-secondary education
3
3
Languages
Work History
Lead System Validation Engineer
General Motors
10.2020 - Current
- Lead end-to-end validation of autonomous vehicle brake systems, owning unit, integration, subsystem, and system-level testing to ensure full compliance with the V-model and FMVSS standards (126, 135, 106).
- Developed and managed AVDP&R plans, PPAP validation, and supplier coordination, including DRBFM and FMEA.
- Built and tracked ADV plans for brake features; transitioned traditional test cases toward virtual system-level testing where feasible.
- Utilized CAN tools for serial data modification and validation; supported D-Space ControlDesk and HIL modeling to develop and execute test procedures.
- Documented test cases & results using IBM Engineering Test Management to ensure traceability & audit-readiness.
- Automated engineering dashboards and validation trackers using Python and Selenium, significantly improving reporting speed and accuracy.
- Applied machine learning to identify test requirement anomalies and proactively refine system requirements.
- Authored and executed automated BDD scripts using Cucumber, feature and step definitions for brake validation.
- Provided data-driven recommendations to stakeholders, contributing to the refinement of GM’s SDV 2.0 & Brake by wire architecture.
Fuel System Validation Lead
General Motors
05.2015 - 10.2020
- Liaison between fuel design group and program team to ensure smooth launch of projects.
- Keep track of saleable builds and recovery plan.
- Supplier visits to approve process changes.
- Manage Export compliance for destination export countries.
Chassis Design Release Engineer
Goken America (Honda R&D)
07.2013 - 04.2015
- Designed and implemented complete fuel system layouts for Honda and Acura models, including hybrid variants.
- Conducted canister carbon spec studies with Honda Japan; integrated findings into hybrid system designs.
- Created engineering documentation such as spec notices and 2D drawings for all fuel components.
- Coordinated with suppliers on technical requirements and procurement timelines to support build readiness.
- Performed COBLA to verify hose clearance requirements and FEA on components to assess stress and strain.
Product Engineer Co-op
Delphi Corporation
09.2012 - 03.2013
- Provided technical support for HMC and VW, performing comprehensive flow, spray, and target test analysis.
- Led injector prototype builds from BOM creation and weld parameter development to final assembly.
- Conducted root cause analysis for key quality issues, including insertion force failures and housing corrosion, and developed laser weld solutions.
Performance Development Engineer Co-op
Cummins Inc.
09.2011 - 03.2012
- Directed the successful completion of CAP project for compressor Inlet temperature sensor heat soak & crafted a comprehensive design review that resulted in adoption of new tuning standards.
- Researched Regeneration Failure in trucks and their causes – presented detailed finding and Analysis.
Graduate Teaching Assistant
Rochester Institute of Technology – DOME
09.2010 - 06.2011
- Instructed and tutored Undergraduates in Statics and Mechanics of Materials.
Production Engineer
Hero Honda Motors Limited
09.2009 - 08.2010
Education
Master of Science - Mechanical Engineering
Rochester Institute of Technology
Rochester, NY 08.2010 - 08.2013
Master of Business Administration - undefined
Sullivan University
Lexington, KY 10.2014 - 02.2016
Bachelor of Science - Marine Engineering
Birla Institute of Technology & Sciences
08.2004 - 08.2008
Skills
MATLAB, Ansys, FEA
SolidWorks, CATIA & GD&T
Python, Java, Selenium, Cucumber, Maven, Ant,
DFSS Green Belt & Black Belt
Machine Learning, Keras, Scikit-Learn, Pandas & Numpy
Road Load Math Strategy
Statistical Analysis
FEA
FMVSS 135, 126, 106, 301
Timeline
Lead System Validation Engineer
General Motors
10.2020 - Current
Fuel System Validation Lead
General Motors
05.2015 - 10.2020
Master of Business Administration - undefined
Sullivan University
10.2014 - 02.2016
Chassis Design Release Engineer
Goken America (Honda R&D)
07.2013 - 04.2015
Product Engineer Co-op
Delphi Corporation
09.2012 - 03.2013
Performance Development Engineer Co-op
Cummins Inc.
09.2011 - 03.2012
Graduate Teaching Assistant
Rochester Institute of Technology – DOME
09.2010 - 06.2011
Master of Science - Mechanical Engineering
Rochester Institute of Technology
08.2010 - 08.2013
Production Engineer
Hero Honda Motors Limited
09.2009 - 08.2010
Bachelor of Science - Marine Engineering
Birla Institute of Technology & Sciences
08.2004 - 08.2008